Updated at: 17-08-2022 - By: Sienna Lewis

It only takes three simple steps to learn how to stuff a cushion using polyfill. Making your own pillow is becoming increasingly popular since it allows you to personalize it exactly as you want it. Because polyfill is so new to many people, it can be difficult to know which filler to use.

Polyfill, a polyester cushion filling, is a common choice. It’s a great way to give your pillow structure while still allowing you to get the support and comfort you need. In this tutorial, we’ll go through how to use polyfill to create the greatest possible pillow form.

Easy 3-Step Guide For Stuffing A Pillow With Polyfill

Step #1. Preparation

You may easily stuff a pillow, but you should be aware of the potential pitfalls. Plan, for example, how firm your cushion should be or the desired size. Even if you’re filling a basic square pillow, you can easily customize your pillow by stuffing it yourself.

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As a final step, you should prepare the stuffing tool. If you’re stuffing a pillow with hard-to-reach corners or nooks, you’ll benefit from the usage of tools. Fairfield, the company behind the well-known Poly-fil product, also makes a unique stuffing stick.

Otherwise, you can fill the pillow with common household things. Pencils, chopsticks, and spoons are some of the items. You should choose a tool that will be most convenient for your task.

Step #2. Stuffing

The next step is to stuff the pillow. To dislodge clumps of polyfill, take a large handful and pull it apart with your hands. Make sure there aren’t any clumps by pushing it apart as necessary.

Work your way from the interior to the outside once you’ve got your filler in place. What this entails is stowing away at the farthest corner from the door. This manner, you can guarantee that the cushion will not have any empty spots.

The polyfill should be pushed into the corner until you can see how full it is from the exterior. The amount of stuffing in the pillow may need to be increased or decreased until it is properly stuffed. Clumps can be avoided by working them within and adding modest amounts of polyfill to keep them solid.

Step #3. Closing the pillow

Stuff the pillow until it reaches the desired loft and hardness, then remove the stuffing and let the cushion air dry. Before sewing the opening shut, check the pillow from the outside to see if any alterations are needed. To prevent the polyfill from poking out of the seam, use short, fine stitches. These stitches will also help hold the fill in place while you sew, resulting in a smooth, snug cushion.

What Is Polyfill?

Pillows are commonly filled with polyfill or polyester fiberfill. Some polyfills are combined to provide specific finishes for pillows, whereas others, like Poly-fil, use only 100 percent polyester. Polyfills are available in a variety of forms, including those that incorporate bamboo and maize sugar fiberfill.

Polyfill’s affordability, ease of cleaning, and light weight make it a popular pillow filler. When compared to down pillows, polyfill pillows have the same sinking sensation. Create an internal casing for the polyfill and you may even customize it to your needs.

Polyfill pillows, on the other hand, do not have the same level of breathability as bamboo pillows, which contain bamboo stuffing. Polyfill pillows have a tendency to become lumpy or flat over time due to their tendency to retain heat. This can be avoided by using a separate inner case just for the fill, which allows for the addition of polyfill in the future.

How To Make A Polyfill Pillow

Knowing how to stuff a cushion with polyfill is a good first step toward making your own basic pillow. With an allowance of at least two inches from the finished pillow’s dimensions, simply cut two fabric pieces of your choice and sew them together. This means they need to be bigger and longer by two inches than the final size you desire.

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The seam allowance should be half an inch and the fabric pieces should be sewn together with the correct sides facing out. Make two more fabric pieces, one inch larger than your target cushion size. After sewing the two pieces together, you may turn the case right-side-out so that you can stuff it.

Stuff the opening with polyfill as described in the preceding section, and then sew it shut after flipping the opening edges over by half an inch. Sew the opening of the pillow fabric shut after inserting the filled case into the case. This guide can be adapted to fit your specific cushion needs.

How to Make a Pillow With Polyfill

The gold standard of pillow and comforter stuffing, down, can appear and feel like a polyfill pillow. You can save a lot of money by making your own polyfill pillows instead of buying pre-made ones. With a variety of coverings, a single filler can be used throughout the year. You may remove the pillow cover and wash the filler separately, keeping the pillows fluffy and looking new, by making an interior casing for filling.

Cut two pieces of light fabric, such as broadcloth or muslin, for the filler casing. A finished pillow should have two-inch broad and two-inch length components. Cut the filler case to a square of 22 inches for a 20-inch-square pillow.

Use a 1/2-inch seam allowance to sew the two case pieces together with the correct sides facing out. Allow for a 7-inch gap on one side.

To make two pillows, measure the finished pillow dimensions plus 1 inch and cut two pieces of fabric. Cut the cushion fabric to a 21-inch square for the sake of illustration.

Using a 1/2-inch seam allowance, sew the two pillow fabric pieces together, right sides together. One seam should have a 7-inch gap left open. Make sure to leave the opening on the seam that follows the design. Perpendicular to the sofa or bed, the pattern is usually placed.

Right-side out the case. A tennis ball-sized piece of polyfill can be sucked out of the packaging and stuffed into one corner of the case; be careful not to pack the filler down or make the corner stiff. Make sure to do this for each of the four corners.

Pull chunks of polyfill out of the pack and insert them into the case until the appropriate thickness is achieved. Light and fluffy is ideal for filler.

Hand-sew the opening closed with a ladder stitch by turning the opening edges over a half-inch. The first pillow should be weighed on your kitchen scales before you begin creating further pillows of the same weight.

Hand-sew the opening of the pillow fabric closed with a ladder or blind stitch after inserting the stuffed case.

How to Stuff a Pillow With No Lumps

Sew two rectangles of fabric together to create a pillow at home. As a result, filling the cushion may result in an unbalanced and lumpy product. The stuffing of a cushion should give it a smooth, regular form. When it comes to stuffing a pillow, you want to make sure it looks good and feels good.

Step 1

Right-side out the pillow fabric. Most of your sewing should be done with the pattern sides facing each other while making a pillow. Turn it right side out after leaving a few inches of space on one side.

Step 2

You can use a little amount of polyester fiberfill to fill the gaps.

Step 3

To avoid clumping, break it apart into a fluffy cloud.

Step 4

Put in as much fiberfill as you can into the pillow, being sure to get into all of its corners.

Step 5

Steps 2 through 4 should be repeated with similar-sized and consistent chunks of fiberfill. Fill the pillow all the way up.

Step 6

The pillow’s open edge should be stitched up.

Step 7

Squeeze the cushion to spread the fiberfill evenly throughout.

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Unlike down pillows, you can create your own polyfill pillows. A pillowcase is all you need to learn how to stuff a cushion with polyfill in just three simple steps.. Once you’ve loosened up the filling, begin stuffing from the farthest end of the aperture.

Filling can be added or subtracted as needed until the appropriate level of loft and firmness is achieved. Make sure the pillow’s seams are sewn shut with little stitches to keep the filling from leaking out of the seams. To get the finest night’s sleep, you can customize your pillow using a variety of polyfill kinds available on the market.